Thanks to a wide range of 3D printing materials, you will be able to produce functional prototypes capable of meeting the most stringent tests, or realistic plastic prototype case that faithfully represent your finished products. Photopolymers or thermoplastics that provide a complete range of material properties, many of which are able to withstand secondary treatments such as: sealing, polishing, painting, anodizing or galvanizing.
Rapid prototyping has become an indispensable and increasingly used tool for the verification of any project. Normally, to build a prototype, we use specific machines for rapid prototyping. The market offers various prototype technologies employing more or less functional materials, even if often distant for mechanical characteristics to the polymers used in Plastic Mold Prototypes. In order to obtain a plastic object similar for mechanical characteristics to a particular obtained by tooling, it is necessary to obtain the same object using materials that are supplied in sheets or in extruded bars and process these materials by removal.
3/4/5 axis CNC milling machines are normally the most suitable machines for these operations. By means of a CNC numerical control it is possible to obtain objects with complex shapes deriving from 3D mathematical modeling obtained through CAD systems. The objects that can be obtained with this technology must be compatible with the processing system as well as with the stirrup of the raw material, therefore a feasibility assessment linked to the geometric shape is always necessary. The available materials are many: PE, PP, PVC, PC, PMMA, ABS, PA, PA with fiber charge etc. It is possible to find a complete outline of the material by consulting the sites of plastic distributors in slabs. So CNC plastic machining prototype is widely used in industry and production development process. Rapid prototyping with CNC machining is a subtractive manufacturing process that offers the best results for a realistic tester and for a small series production; the pieces are manufactured using high speed milling and turning processes and can be made of different plastic and metal materials.
Through CNC machining centers, we are able to produce prototypes and productions in plastic material, polyurethane resins and metals with high levels of efficiency and in short times. The prototype is the tool through which the vision of the project is put into practice. Its aim is not only that of being a support to the planning for the achievement of the finished product, but it is also that of acting as a verification to optimize the process of strategic evaluation of the emotional and marketing impact.
FAST PROTOTYPING. The new sintering and stereolithography systems generate models of perfect superficial aesthetic yield and precision in detail, with excellent resistance to tests. It helps designer to check his design in early stage.
WORKING with machining centers guided by CAD-CAM software systems with the use of materials in line with the required performance profile (aluminum, steel, resins and plastics), for the creation of prototypes closer to the final product.
SILICONE MOLDS is a process that allows the realization of pre-series to verify the exact design of the idea, using materials that are increasingly closer to the finished product. This type of plastic moulding Prototype is the best process for low volume production of the plastic components.
We document all the procedures according to the type and characteristics of the product, meeting the requirements of the customers. We specialize in the production of small medium-sized productions, samples or prototypes for companies in the mechanical, objects, automotive, medical and molding sectors etc.
We are equipped with precision machinery and we are committed to maintaining a state-of-the-art machinery fleet. Our staff is knowledgeable and helpful, with extensive experience in turning and precision milling for CNC machining with the latest generation of CAD / CAM systems. So supported, we propose to the market with a strong will to offer a service of excellence to customers who particularly need to work with ferrous materials, special steels, aluminum alloys, titanium and plastics. We follow the work process both in the transformation / processing account, both as a project order, from the acquisition of the order to the final test with delivery of the finished, even assembled and packaged.
We are directly connected to companies equipped for laser cutting and oxyacetylene and semiautomatic manual welding. Internal reliability and professionalism have made us a reality in constant growth. And it is thanks to the trust and loyalty of our customers that today we are present with success in the sector. In the construction of models and molds and in rapid prototyping the molds are produced with RTV components by condensation curing and by addition. A great advantage of silicone elastomer is that it is possible to manufacture negative forms of maximum precision of any object, piece of work or body. By selecting the appropriate molding technique, it is possible to reproduce complex geometries and models with different sizes of the highest quality to provide the cheapest plastic prototypes to the customers.